In the field of raw materials for the production of chemicals, the method of manufacturing wear-resistant agents is an important technology. Wear-resistant agent can improve the wear-resistant property of the material, prolong the service life of the equipment and improve the production efficiency. This paper will introduce a method of manufacturing wear-resistant agent, including raw material preparation, mixing and stirring, heat treatment, grinding and refining, blending and packaging steps.
I. Raw material preparation
1. Selection of basic raw materials: select high-quality metal compounds as basic raw materials, such as tungsten carbide, silicon carbide, alumina, etc..
2. Prepare additives: Select appropriate additives, such as binder, lubricant, antioxidant, etc., according to the performance requirements of wear-resistant agent.
2. Mixing and stirring
1. Add the basic raw materials and additives into the mixing equipment according to a certain proportion.
2. Through high-speed mixing or ball mill and other equipment, the raw materials are fully mixed to achieve a uniform and consistent state.
3. Heat treatment
1. Put the mixed raw materials into the heat treatment equipment for high temperature sintering.
2. By controlling the temperature and time of heat treatment, make the raw materials fully react and generate the substance with good wear-resisting performance.
4. Grinding and refining
1. Grind the heat-treated material to make it reach a certain fineness.
2. The particle size distribution should be controlled during the grinding process to ensure the use of wear-resistant agent. V. Blending and Packing
1. According to the customer's demand, blend the milled wear-resistant agent into slurry or powder of appropriate concentration according to a certain proportion.
2. Package the blended wear-resistant agent, indicating the product name, specification, production date and other information.
Through the above steps, we can manufacture a wear-resistant agent with excellent wear-resistant performance. In the actual production process, the following points should be noted:
1. Strictly control the process parameters of each step to ensure stable and reliable product quality.
2. Adjust the product formula and process according to customer needs and actual application scenarios to meet the needs of different customers.
3. Strengthen the safety protection and environmental protection management during the production process to ensure that the production process is safe and environmentally friendly.
In short, manufacturing wear-resistant agents requires strict control of the process parameters of each step to ensure stable and reliable product quality. Through scientific formula design and production process optimization, we can manufacture wear-resistant agent with excellent performance, which provides important raw material guarantee for chemical production.
