[News & Trends]:The production method and process flow of polyester nylon composite yarn, and what are the commonly used raw materials

The manufacturing method of polyester nylon composite yarn 


1. Introduction 


Polyester nylon composite yarn is an important raw material widely used in the field of chemical production. Due to its unique physical and chemical properties, it has a wide range of applications in textiles, plastics, coatings, and other fields. This article will provide a detailed introduction to the manufacturing method of polyester/nylon composite yarn, including raw material selection, production process, post-treatment, and other aspects


2、 The primary task in manufacturing polyester/nylon composite yarn is to select suitable raw materials. Polyester and nylon are two common synthetic fibers with good mechanical properties, thermal stability, and chemical stability. When selecting raw materials, factors such as fiber molecular weight, molecular weight distribution, melting point, crystallinity, etc. should be considered to ensure the properties and performance of the final product


3、 The production process of polyester nylon composite yarn mainly includes the following steps: 


1 Melt extrusion: The polyester and nylon raw materials are respectively added to a melt extruder, heated and melted, and extruded through a screw to form a melt


2. Composite spinning: The melt of polyester and nylon is compounded through a composite spinning head to form primary fibers


3. Stretching: Stretching primary fibers to increase their strength and elasticity


4. Heat setting: By heat setting treatment, the fiber structure is stabilized and its dimensional stability is improved


4、 In order to further improve the properties and performance of polyester/nylon composite yarn, some post-processing steps are required: 


1 Stretching: Through stretching treatment, the strength and elongation of fibers are further improved


2. Curling: To give fibers a certain degree of curling to improve their fluffiness and elasticity


3. Cutting: Cut long fibers into short fibers of a certain length for convenient subsequent processing and use


5、 Quality control 


In the manufacturing process, strict quality control is required for each link, including the quality of raw materials, monitoring of process parameters, and quality inspection of products. Only by ensuring the quality of each link can the quality and performance of polyester/nylon composite yarn be ultimately guaranteed


6、 With the increasing attention of society to environmental protection and sustainability, the manufacturing of polyester/nylon composite yarn also needs to consider environmental protection and sustainability. When selecting raw materials, priority should be given to renewable or recyclable materials; In the production process, energy consumption and waste emissions should be reduced; When designing and using products, consideration should be given to their lifecycle and recyclability


7、 Market and Application 


Polyester nylon composite yarn, as an important raw material for chemical production, has a wide range of applications in various fields. With the development of technology and changes in market demand, the application fields of polyester nylon composite yarn are also constantly expanding. Therefore, understanding and mastering the manufacturing methods of polyester nylon composite yarn is of great significance for improving product quality, reducing costs, and expanding market applications


8、 Conclusion: The manufacturing method of polyester nylon composite yarn involves multiple links such as raw material selection, production process, and post-treatment, each of which has a significant impact on the quality and performance of the final product. Therefore, it is necessary to comprehensively consider the factors of each link in the manufacturing process to ensure the quality and performance of the final product. At the same time, with the increasing requirements for environmental protection and sustainability, the manufacturing of polyester/nylon composite yarn also needs to pay more attention to environmental protection and sustainability.