Manufacturing Method of Large Arigatou Masterbatch
Large Arigatou Masterbatch is an important raw material for the production of chemicals, which is widely used in the fields of textile, plastics, rubber and so on. This article will introduce the manufacturing method of large optical masterbatch, including raw material selection, production process, equipment requirements and other aspects.
I. Raw material selection
The manufacture of large optical masterbatch requires the use of high-quality raw materials to ensure the quality and performance of the product. Commonly used raw materials include ethylene, propylene and other olefinic compounds obtained from petroleum cracking. These compounds through the polymerization reaction, the generation of polymer, and then through the stretching, shaping and other processes, and ultimately get a large light masterbatch. Second, the production process
the manufacturing process of large light masterbatch mainly includes the following steps:
1. polymerization reaction: olefinic compounds will be polymerization reaction to generate polymers. This reaction needs to be carried out under high temperature and high pressure, and catalysts and auxiliaries, etc. need to be added.
2. Extrusion Molding: The polymer is extruded through an extruder to obtain the initial shape of the mother yarn.
3. Stretching and shaping: The extruded mother filament is stretched and shaped to increase its strength and toughness. This process needs to be carried out at a certain temperature and tension to ensure the quality of the product.
4. Winding and Packing: The mother filament after stretching and shaping is wound and packed for storage and transportation.
Three, equipment requirements
The manufacture of large bright masterbatch requires the use of specialized equipment, including polymerization reactors, extruders, stretch-setting machines and so on. These equipments need to have the following characteristics:
1. High temperature, high pressure, high vacuum working environment to meet the polymerization reaction and stretching and shaping and other process requirements.
2. Precise control system to ensure stable product quality and performance.
3. Efficient transmission system to improve production efficiency and reduce energy consumption.
4. Precautions
In the manufacturing process of large bright masterbatch, the following matters need to be paid attention to:
1. Strictly control the quality and proportion of raw materials to ensure stable performance and quality of the products.
2. Strengthen the control and management of production process to prevent production failure and product quality problems.
3. Carry out regular equipment maintenance and repair to ensure the normal operation and service life of the equipment.
4. Strengthen the safety management of the production site to prevent safety accidents and environmental pollution problems.
All in all, the manufacture of large bright masterbatch needs to choose high-quality raw materials, adopt professional production process and equipment, and strengthen the production management and safety management and other aspects of the work, in order to ensure the quality and performance of the product is stable, and to improve the economic and social benefits of the enterprise.
