Manufacturing method of a lighted shaped masterbatch
I. INTRODUCTION
With the continuous development of the field of chemical production, the demand for lighted shaped masterbatch is increasing. As an important raw material for the production of chemicals, the manufacturing method of optical shaped masterbatch is of great significance for improving product quality, reducing cost and improving production efficiency. In this paper, the manufacturing method of optical shaped masterbatch will be introduced in detail, in order to provide reference for the production in related fields.
II. Material and equipment
1. Material: High-quality glossy polyester chips are chosen as the main raw material to ensure the glossiness and strength of the product.
2. Equipment: spinning machine, drafting machine, heat setting machine, winding machine, etc.
3. Manufacturing Method
1. Batching: Mix the glossy polyester chips with other additives according to a certain proportion to ensure the performance and quality of the products.
2. Melt Extrusion: Add the ingredients into the spinning machine, melt and extrude through high temperature to form uniform filaments.
3. Drawing: The filament strip is drawn through the drawing machine to increase its fineness and strength.
4. Heat Setting: The drawn tow is fed into the heat setting machine for high temperature setting to ensure the shape and size stability of the tow.
5. Coiling: Coil the shaped silk strips into cylindrical shape, which is convenient for subsequent processing and use.
4. Precautions
1. Strictly control the proportion of ingredients to ensure product quality.
2. Maintain proper temperature and pressure during melt extrusion process to obtain uniform filaments.
3. During the drafting process, adjust the drafting times according to the requirements of the products to ensure the strength and fineness of the products.
4. During the heat-setting process, the temperature and time control should be ensured to avoid the deformation or damage of the silk strip.
V. Conclusion
Through the above manufacturing methods, we can produce high quality glossy shaped mother wire. This kind of mother wire has good glossiness, strength and dimensional stability, which can meet the demand of chemical production field. At the same time, strict control of all aspects of the manufacturing process can improve the quality stability and production efficiency of the product. We hope that the introduction of this paper can provide some reference value for the manufacture of glossy shaped masterbatch.
VI.OUTLOOK
With the continuous progress of science and technology, there will be more research and improvement on the manufacturing method of lighted shaped master wires. In the future, we can explore more environmentally friendly and efficient manufacturing methods to further reduce the cost and improve the product quality to meet the growing market demand. At the same time, strengthening the automation and intelligence of the production process, improving the production efficiency and reducing the energy consumption are also important trends for future development. It is hoped that more researchers and enterprises will pay attention to the manufacturing methods of lighted shaped masterbatch and contribute to its development.
