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Calcium Carbide

Calcium carbide (CaC2) has a garlic-like odor and reacts with water to form acetylene gas plus calcium hydroxide and heat. In the past, it was used in miners’ lamps to continuously produce a small acetylene flame to provide some illumination in coal mines. Calcium carbide is used as a desulfurizer, dehydrant of steel, fuel in steel making, powerful deoxidizer and as a source of acetylene gas. It is used as a starting material for the preparation of calcium cyanamide, ethylene, chloroprene rubber, acetic acid, dicyandiamide and cyanide acetate. It is used in carbide lamps, toy cannons such as the big-bang cannon and bamboo cannon. It is associated with calcium phosphide and used in floating, self-igniting naval signalCalcium carbide is the most relevant carbide industrially because of its important role as the basis of acetylene industry. In locations where there is shortage of petroleum, Calcium Carbide is used as the starting material for the production of acetylene (1 kg of carbide yields ~300 liters acetylene), which, in turn, can be used as a building block for a range of organic chemicals (e.g. vinyl acetate, acetaldehyde and acetic acid). In some locations, acetylene is also used to produce vinyl chloride, the raw material for the production of PVC. A less important use of Calcium Carbide is related to the ferilizers industry. It reacts with nitrogen to form calcium cyanamide, which is the starting material for the production of cyanamide (CH2N2). Cyanamide is a common agricultural product used to stimulate early foliation. Calcium Carbide can also be employed as desulfurizing agent for producing low-sulfur carbon steel. Also, it is used as a reducing agent to produce metals from their salts, e.g., for direct reduction of copper sulfide to metallic copper. flares. Further, it is involved in the reduction of copper sulfide to metallic copper.

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Phenol Formaldehyde Resin

Phenolic resins are used for low-cost partsrequiring good electrical insulating properties,heat resistance, or chemical resistance. Theaverage shelf life of this resin is about 1 monthat 21.1°C. This can be extended by storing it ina refrigerator at 1.6 to 10°C. Varying the catalyst(according to the thickness of the cast) andraising the cure temperature to 93°C will alterthe cure time from as long as 8 h to as short as15 min. Some shrinkage occurs in the finished casting(0.012 to 0.6 mm/mm), depending on thequantity of filler, amount of catalyst, and therate of cure. Faster cure cycles produce a higherrate of shrinkage. Since the cure cycle can beaccelerated, phenolics are used in short-runcasting operations. Cast phenolic parts are easily removed fromthe mold if the parting agents recommended bythe supplier are used. Posteuring improves thebasic properties of the finished casting.